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Application: Animal Manure Drying, Poultry Manure Rotary Drum Dryer, Organic Waste Drying Equipment, Peat, Animal Wastes, Plant Wastes from Agriculture, and Treated Sewage Sludge, Animal Wastes from Meat Processing, Peat, Manure, Slurry, and Guano etc
Warranty: 1 Year
Certification: ISO9001
Before Drying
After Drying
Organic fertilizers are fertilizers that are naturally produced and contain carbon (C). Fertilizers are materials that can be added to soil or plants, in order to provide nutrients and sustain growth. Typical organic fertilizers include mineral sources, all animal waste including meat processing, manure, slurry, and guano, plant based fertilizers, such as compost, and biosolids.
5 Types of Organic Fertilizers: Organic fertilizers are derived from plant & vegetable residues, animal matter & animal excreta or mineral sources. A basic advantage of organic fertilizers is that they have complex biological structure. They take time and help of organisms present in soil to break down to simpler nutrient molecules. This process is slow and hence the full and timely consumption of the nutrients by plants is ensured unlike the chemical fertilizers.
Organic fertilizers are economically better than there chemical counterparts. They can be prepared locally on the farm. Made from locally procured material they always have a better availability. They are better on environmental aspects as well. They are made from renewable ingredients which will always be available.
Organic fertilizer mainly refers to the biological fertilizer produced by raw material of fresh chicken manure, pig manure, peat, animal wastes, plant wastes from agriculture, and treated sewage sludge etc. and does not contain any chemical ingredients. The organic fertilizer is high humidity and viscosity and stinky. But it is rich of nitrogen, phosphorus, potassium, organic matter, amino acids, Protein and other ingredients. Through drying, deodorizing and pelleting by ZJN drying machine, these organic fertilizer can be used as medium for planting mushrooms, as well as green compound fertilizer for farmland to improve the soil and provide adequate nutrition for crops.
Our drying machine particularly set three drums, materials directly get in touch with hot air. Equipped with automatic conveying, feeding, discharging device. Wet material and high temperature hot air together into the first level drum which with the largest space and special rotating rake device. Wet sticky organic fertilizer drop through the rotary rake device, instantly broken into small pieces, fully contact with the hot air, the surface will dry immediately, thus preventing from re-bonding. Driven by hot air and drum ratation, the organic fertilizer flow to the end of the drum, and folded back, reciprocating through the ring channel in drums and reaching to the discharger when meeting requests. Each type of cylinder is equipped with different angles and distances material boards, which will guarante the organic fertilizer moves along the spiral movement in the drum and maintain adequate residence time and sufficient dispersion. Therefore, material is sufficiently hot exchanged with the hot air. Organic fertilizer dryer also equipped with deodorant, dust removal device to ensure that the air and environment clean.
Drum rotary speed, feeding volume, air volume can all be adjusted according to process conditions and requirements. It is stable and high operability and controllability. Long drying process, low exhaust gas temperature, high heat utilization, material drying completely and uniformly, to achieve a truly high efficiency and energy saving.
Organic fertilizer, also known as "farm manure", not only contains a large number of micro elements needed by plants, but also contains rich organic nutrients, suitable for wheat, rice, peanuts, fruits and other crops to fertilize. Organic fertilize can improve the quality of crops, improve the quality of fruits and melons. It is a good choice of pollution-free green food planting fertilizer.
Organic fertilizer dryer can use chicken manure, duck manure, livestock and other feces, slaughterhouse waste for dehydration and drying treatment, open up feed resources, reduce feeding costs, but also can reduce environmental pollution.
The Organic fertilizer is sent to the first stage dryer with the hot air. In which there is provided with “Rotary Harrow Rolling Crushing Device.” Under the action of this device, the wet materials is broken into the scattered condition, and with constantly rolling, rotating and separating of the material, so that its surface forms a "dry shell", effectively avoiding the particles from agglomerating again. During the constant lifting of the material with continuously flipping, it fills the entire drying space and fully contact with the hot air, then the wet material can be fully utilized the thermal energy and enhance the evaporation of the moisture intensity, and become the loose shape. Thus completing high humidity → not wet, high viscosity → no sticky, high-viscosity→non-sticky important conversion.
Organic fertilizer dryer using "three positive and negative, guide material" and "W+S" three cylinder stage material walking process, can make the material in the equipment to do repeated movement, namely the so-called "three steps back two steps", enhance the evaporation; The storage capacity of the equipment is large, three times that of the traditional dryer.
The heat transfer area is wide, four to five times that of the traditional dryer; The drying stroke is long, six times that of the traditional dryer. In this way, the heat energy and space utilization rate inside the cylinder can be greatly improved, the moisture evaporation inside the material can be accelerated, and the wet material after drying can be guaranteed to be uniform dried, and the finished product quality is good.
We have different hot air generating device for you. According to your Heat Source, no matter it is natural gas, bio-gas, coal, oil, bio-mass fuel or others, we match furnace, chamber, burner etc to be most suitable. What's more, the boiler flue gas can also be used as heat.
Organic manure dryer is suitable for animal manure (such as chicken manure, duck manure, goose manure, cow manure, horse manure, pig manure, etc.), plant residues, animal residues, slaughterhouse waste, cake fertilizer, compost, compost, manure, digestate, green manure and other materials drying.
Widely used in agriculture, feed, fertilizer industry, etc.
Scrubber
Scrubber systems (e.g. chemical scrubbers, gas scrubbers) are a diverse group of air pollution control devices that can be used to remove some particulates and/or gases from industrial exhaust streams.
The exhaust gases of combustion may contain substances considered harmful to the environment, and the scrubber may remove or neutralize those. A wet scrubber is used for cleaning air, fuel gas or other gases of various pollutants and dust particles. Wet scrubbing works via the contact of target compounds or particulate matter with the scrubbing solution. Solutions may simply be water (for dust) or solutions of reagents that specifically target certain compounds.
Cyclone Dust Collector
Centrifugal cyclone dust collector, the dust will be separated and recovered in the drying system, through the dry tail gas dust purification device of a cyclone dust collector, suitable for high dust concentration, large dust particles of exhaust gas dust removal operations, the dust collector has a simple structure, stable and reliable operation, long service life, and other characteristics.
Baghouse
A bag house, also known as a bag house filter, bag filter, or fabric filter is an air pollution control device and dust collector that removes particulates or gas released from commercial processes out of the air.
Most baghouses use long, cylindrical bags (or tubes) made of woven or felted fabric as a filter medium. For applications where there is relatively low dust loading and gas temperatures are 250 °F (121 °C) or less, pleated, non woven cartridges are sometimes used as filtering media instead of bags.
Bag houses are very efficient particulate collectors because of the dust cake formed on the surface of the bags. The fabric provides a surface on which dust collects through the following four mechanisms:
Inertial collection – Dust particles strike the fibers placed perpendicular to the gas-flow direction instead of changing direction with the gas stream.
Interception – Particles that do not cross the fluid streamlines come in contact with fibers because of the fiber size.
Brownian movement – Sub micrometre particles are diffused, increasing the probability of contact between the particles and collecting surfaces.
Electrostatic forces – The presence of an electrostatic charge on the particles and the filter can increase dust capture.
A combination of these mechanisms results in formation of the dust cake on the filter, which eventually increases the resistance to gas flow. The filter must be cleaned periodically.
1. The whole production line design is reasonable, can be built and installed according to the user's actual land area, which can reduce the actual occupation area.
2. The equipment has a high degree of mechanization and can operate continuously; Strong processing capacity, high production efficiency.
3. The equipment performance is stable, few breakdowns, low maintenance costs.
4. The equipment adopts hot air distribution system, which can automatically adjust the temperature and air volume according to the different moisture content of wet organic fertilizer material during the process of drying, greatly saving energy consumption. At the same time, the outer wall of the cylinder is provided with a thermal insulation layer, which protects heat from loss and increases its sealability.
5. The whole drying process is not flammable, high safety performance.
6. The moisture content and particle morphology of the dried material can be adjusted according to the requirements of the user, which is convenient for the next resource reuse.
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