In recent years, the special sludge dryer Market is extremely hot, many enterprises have established sludge drying production line to deal with industrial sludge with high humidity and high viscosity. Compared with other equipment, the sludge dryer is suitable for drying materials with high humidity and viscosity. It has the characteristics of large output, high speed, good quality and few faults. It is a commonly used sludge treatment and disposal method. Many users from the purchase of sludge dryer, to the entire production line investment and operation, the middle has to invest a lot of costs, so reducing the operating cost of high standby is the pursuit of every user. So what should be done specifically?
To reduce the operation cost of sludge dryer, pay attention to the following three items:
1、 Reduce losses
In the normal production process, sludge dryer will produce a lot of losses, such as the loss caused by excessive friction of equipment, the loss of heat energy in the process of moving, the overheating phenomenon caused by long-term operation of the equipment. This requires us to find the right remedy for different causes of wear and tear. For example, if the friction force is too large during the operation of the equipment, it is necessary for the operator to lubricate the equipment regularly to prevent the loss caused by improper lubrication. In view of the problem that the heat energy dissipates too fast, ZJN sludge dryer adopts these technologies to improve: 1. Shorten the cylinder length, reduce the heat loss in the process of traveling. 2. Strengthen the insulation of the cylinder to prevent heat loss.
2、 Improve thermal energy utilization
Improving the utilization rate of heat energy is an important way to reduce the operating cost of sludge dryer. Thermal drying of sludge is realized by heat transfer. In the production of equipment, if the utilization rate of heat energy is high, the drying efficiency and output will be improved correspondingly. On the contrary, if the thermal efficiency is low, it will not only affect the drying speed and quality, but also reduce the corresponding equipment output. The three-layer sleeve structure is adopted in ZJN sludge dryer, which can make full use of the heat from the inner cylinder and the middle cylinder to enhance the heat and mass transfer effect. The combined internal structure can prevent the rapid loss of heat energy, which is an important way to reduce the operation cost of the equipment.
3、 Reasonable control of equipment parameters
Operators should reasonably adjust and control various parameters of the equipment, such as wind speed, air volume, temperature, etc. The advantage of this is that it can make full use of resources, speed up the drying speed of materials, improve the output of equipment, and effectively reduce the unnecessary operation cost of equipment.
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